Transcend Cleantec Private Limited has pioneered the technique of manufacturing ETP Plant in India. Physical processes such as sieves and clarifiers separate solids from wastewater through settling. Biological processes involve microbial activity to degrade organic pollutants, while chemical processes use coagulants and flocculants to remove fine particles. Membrane processes such as ultrafiltration and reverse osmosis remove dissolved salts and impurities with semipermeable membranes. Environmental regulations require efficient Effluent Treatment Plants to avoid costly fines and legal complications. Treated water can also be reused to reduce fresh water usage while protecting local communities and the environment. Investing in a robust ETP demonstrates a company's commitment to sustainability and reduces liability for pollution-related incidents. Advanced technologies like SBR, Activated Sludge Process and MBR are used in ETPs to increase treatment efficiency, reduce energy consumption and improve water quality. Implementing a monitoring and control system, integrating renewable energy sources, turning waste into energy, regular maintenance, expert advice and continuous improvements are also important. Train and engage employees to promote responsible water use.
An Effluent Treatment Plant (ETP Plant) is a facility designed to treat wastewater generated from industrial processes or domestic sources before it is discharged into the environment. The primary objective of an ETP is to remove pollutants and contaminants from the wastewater to make it safe for disposal or reuse.
Enquiry NowEnvironmental Protection: ETPs help protect natural water bodies such as rivers, lakes, and oceans from pollution by treating wastewater before discharge. This reduces the harmful impact on aquatic life and ecosystems.
Compliance with Regulations: Many countries have strict regulations regarding the quality of wastewater that can be discharged into the environment. ETPs help industries and municipalities meet these regulatory standards and avoid fines or penalties.
Resource Conservation: ETPs can help in conserving water and other resources by treating and recycling wastewater for non-potable uses such as irrigation, cooling water, or industrial processes. This reduces the demand for fresh water resources.
Public Health Protection: Treating wastewater before disposal helps prevent the spread of waterborne diseases and contamination of drinking water sources. This is crucial for safeguarding public health and well-being.
Sustainable Practices: Implementing ETPs promotes sustainable practices by reducing pollution, conserving resources, and minimizing the environmental footprint of industrial and domestic activities.
Corporate Responsibility: Companies that operate ETPs demonstrate their commitment to environmental stewardship and corporate social responsibility by mitigating their impact on the environment and surrounding communities.
Cost Savings: While setting up and operating an ETP involves initial investments, in the long run, it can result in cost savings through reduced water consumption, lower wastewater disposal fees, and compliance with regulatory requirements that may otherwise incur fines or legal consequences.
The conventional sludge dewatering systems like centrifuges, Belt press, Filter press (Plate & Frame type) have many draw backs. The drawbacks include-
As the Multi-Disc Screw Press can take the load directly from the oxidation ditch, considerable capital cost, construction costs and maintenance cost can be avoided
Feed sludge directly from the oxidation ditch / aeration tank. This eliminates the need to construct settling tanks, sludge thickener or sludge feed tanks. This advantage leads to a good reduction in CAPEX as well as OPEX.
The series of heavy duty finely machined fixed and rotating rings placed alternately provides efficient filtration that remains clog free due to the continuous movement of the rings. This eliminates the need for consumables like filter cloth etc
The system can be fully automatic with PLC controls. Option of variable frequency drive (VFD) is available to control the dosing and the screw speed to automatically adjust to the varying loads of the effluent. The system can run continously, unmanned.
The system can take sludge directly. This eliminates the need to build sludge thickening tank and sludge storage tank, thereby saving on space and civil construction costs.
Since both the sludge thickening tank and the sludge storage tank is eliminated and as sludge is not stored for long periods of time, there is no anaerobic process happening. This eliminates the possibility of unpleasant odour.
Due to the rotation of the helical axis, the moving rings detach from the fixed rings while continuous- ly cleaning itself. As a result clogging is avoided. Therefore it can easily handle oily sludge.
The system works on its internal pressure. It saves energy due to its low running speeds (2-4 rpm). The average power consumption is only 0.01 – 0.1 kw/h which is 12% of a belt press and 5% of a centrifuge
The Transcend Cleantec Screw Press takes the least space among other technologies. Its approximately 45% less space than Centrifuge, 62% less space than Belt Press and 78% less space than Filter Press of conventional design.
Transcend Cleantec Multi Disc Screw Press is designed to cater to various capacities. Systems are available from 0.2 m3/hr – 133.5 m3/hr (@0.2%sludge conc.) Due to its modular design and compact construction, the capacities can be easily scaled up by running systems in parallel to cater to almost any capacity as required and as and when required. We can also optimize the design for cost and efficiency based on your custom requirement using the standard models.
Our experienced and trained team of engineers help you with the installation and operator training. Our systems are designed to be a work horse and run for years without needing any service. But there are odd chances that you may need service support. Our trained technicians are an email or call away. With adequate training and spares at their disposal, they will ensure the system is up and running in a very short time.
