Multi-Disc Dehydrator (Japanese Dehydrator)
Manufacturer and Supplier in Pune, India
Transcend Cleantec stands as a leading manufacturer, supplier, and exporter of Multi-Disc Dehydrators (Japanese Dehydrators) in Pune, India. We specialize in providing high-quality sludge dewatering machines that cater to both industrial and municipal wastewater treatment needs at competitive prices.
Why Choose Our Multi-Disc Dehydrators?
Our Japanese Multi-Disc Dehydrators incorporate advanced technology to ensure efficient sludge dewatering while minimizing power and water consumption, along with reduced maintenance costs.
- Japanese Technology: Designed for superior sludge dewatering performance.
- Energy Efficient: Reduces energy consumption and operating costs.
- Compact Design: Space-saving construction suitable for various installations.
- Minimal Water Use: Optimized design for low water consumption.
- Self-Cleaning Operation: Prevents clogging and enables continuous operation.
- Easy Installation & Maintenance: Simple setup with low maintenance requirements.
Applications
Our Multi-Disc Dehydrators are widely used in wastewater treatment plants across various industries and municipal facilities, providing an efficient and reliable solution for sludge dewatering and sludge management.
Commitment to Quality
At Transcend Cleantec, we are committed to delivering innovative, reliable, and high-performance sludge management solutions. Our focus on quality, efficiency, and customer satisfaction has made us a trusted name in the wastewater treatment industry.
Get in Touch
Choose Transcend Cleantec for premium Multi-Disc Dehydrators (Japanese Dehydrators) in Pune, India. Contact us today to learn more about our products and discover how we can support your industrial or municipal wastewater treatment requirements.
Special Features:
- Compact and easy to install
- Possible to treat oil-contained sludge
- Energy saving
- Low wash-water consumption
- No secondary pollution
- Simple maintenance work
- Hardly to clog
Applications
- Excess sludge from packaged sewage treatment equipment, wastewater treatment plants, livestock wastewater treatment plants, and industrial wastewater treatment plants
- DAF (=Dissolved Air Floatation) froth including oil-contained sludge
- Coagulation settling sludge
- Sludge made by the mixture of above sludge
Structure of JD series -1
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -2
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -3
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -4
Structure of JD series -5
Basic flow chart
Dehydration flow
Operation adjustment -flapper
- Adjust pressure adjuster of flapper for the suitable dehydration. Adjust it in the range between 0 - 40 mm depending on situation.
- When screwing up to the end, it becomes to be max. 0mm. Standard pressure adjustment is 20mm.
Recommended operation setting of inverter for rollers
Filtration part: driven by No.1~5 gear motor
Dehydration part: driven by No.6~7 gear motor
* refer page Structure of JD series -5
Speed of rollers (Reduction gear ratio 1/1200) * Speed of rollers is theoretical value
Routine Maintenance & Overhaul -1
Main dehydration section
Routine Maintenance & Overhaul -2
Patent application country
(during the application and patent acquisition finished)
Japan, China, Hong Kong, Taiwan, Malaysia, Thailand, Singapore, Vietnam, India, Russia, Ukraine, Europe (The Netherlands, Česká republika, Slovenská Republika ), Australia, Republic of South Africa
Point of Patent *Please refer attached handout
Fig. 3: Constitution of the disk
Assembling is possible easily at low cost by interposing smaller disc and larger disc on the protuberance of PPS-resin precision ejection molded article.
Fig. 4: Bigger disc is possible to sliding
This constitution makes it possible to prevent clogging of the filtration gap with effect.
Comparison Multi-Disc Dehydrator & Multi-Disc Screw Press Dehydrator
Multi-Disc Dehydrator – JD series
- Can treat the sludge with high concentration(0.5~5%)
- Can treat the various kinds of sludge
- Can treat the organic sludge containing inorganic sludge
- Sludge Cake will not be blocked out
Multi-Disc Screw Press Dehydrator – MDQ / MDC series
- Mount the multi-shaft
- Easy Maintenance
Criterion of Selecting the Dehydrator
Possible to Treat the various kinds of sludge
Wastewater Treatment Plant, Food Factory,
Livestock Farm and others.
Total Sales are 1,570 units.
JD-500 at Brewery Factory
JD-1000 at Food Manufacturing Factory
