Special Features:
- Compact and easy to install
- Possible to treat oil-contained sludge
- Energy saving
- Low wash-water consumption
- No secondary pollution
- Simple maintenance work
- Hardly to clog
Applications
- Excess sludge from packaged sewage treatment equipment, wastewater treatment plants, livestock wastewater treatment plants, and industrial wastewater treatment plants
- DAF (=Dissolved Air Floatation) froth including oil-contained sludge
- Coagulation settling sludge
- Sludge made by the mixture of above sludge
Structure of JD series -1
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -2
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -3
Number of filtering rollers, each of which consists of a stainless steel shaft and multiple thin discs, are placed in two rows, upper and lower. The rollers close to the sludge inlet form the filtration section, and the rollers closed to the outlet form the dehydration section.
Structure of JD series -4
Structure of JD series -5
Basic flow chart
Dehydration flow
Operation adjustment -flapper
- Adjust pressure adjuster of flapper for the suitable dehydration. Adjust it in the range between 0 - 40 mm depending on situation.
- When screwing up to the end, it becomes to be max. 0mm. Standard pressure adjustment is 20mm.
Recommended operation setting of inverter for rollers
Filtration part: driven by No.1~5 gear motor
Dehydration part: driven by No.6~7 gear motor
* refer page Structure of JD series -5
Speed of rollers (Reduction gear ratio 1/1200) * Speed of rollers is theoretical value
Routine Maintenance & Overhaul -1
Main dehydration section
Routine Maintenance & Overhaul -2
Patent application country
(during the application and patent acquisition finished)
Japan, China, Hong Kong, Taiwan, Malaysia, Thailand, Singapore, Vietnam, India, Russia, Ukraine, Europe (The Netherlands, Česká republika, Slovenská Republika ), Australia, Republic of South Africa
Point of Patent *Please refer attached handout
Fig. 3: Constitution of the disk
Assembling is possible easily at low cost by interposing smaller disc and larger disc on the protuberance of PPS-resin precision ejection molded article.
Fig. 4: Bigger disc is possible to sliding
This constitution makes it possible to prevent clogging of the filtration gap with effect.
Comparison Multi-Disc Dehydrator & Multi-Disc Screw Press Dehydrator
Multi-Disc Dehydrator – JD series
- Can treat the sludge with high concentration(0.5~5%)
- Can treat the various kinds of sludge
- Can treat the organic sludge containing inorganic sludge
- Sludge Cake will not be blocked out
Multi-Disc Screw Press Dehydrator – MDQ / MDC series
- Mount the multi-shaft
- Easy Maintenance
Criterion of Selecting the Dehydrator
Possible to Treat the various kinds of sludge
Wastewater Treatment Plant, Food Factory,
Livestock Farm and others.
Total Sales are 1,570 units.
JD-500 at Brewery Factory
JD-1000 at Food Manufacturing Factory
